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Digital Vernier Calipers' Errors Management Ideas
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Guest
Guest
Nov 08, 2021
12:53 AM
Vernier Calipers fall under the category of precision instruments. For being precise these digital calipers possess a high sensitivity to produce accurate results. The consequence of this quality of sensitivity is that any small irregularity or flaw can have a significant impact on the measurements being taken. For this purpose it is necessary to take the proper precautions and take good care of the instrument. The focus discussions of this article are points to consider when using a digital Vernier caliper, common problems which can occur and taking care of these instruments. Although digital Vernier calipers do not have to face many problems of conventional Vernier calipers regarding reading its scales, they do have some problems of their own most of which are related to the electronic system of the display.

Good measuring practices include:

Avoid Mechanical Damage: A vernier caliper should be protected from mechanical damage as it can affect the measuring surfaces which are the most important part of a digital caliper and will cause readings to become inaccurate. Mechanical damage can also cause a failure in the delicate electronics inside the LCD display. To prevent this problem a Vernier caliper should always be kept inside a case and away from other tools like drills hammers etc. These calipers are not to be used carelessly or thrown about.

Cleanliness: Another important and often ignored factor is the cleanliness of the Vernier caliper and the objects to be measured. Dirt is a common reason behind Vernier caliper errors so care should be taken to always clean the caliper before use and make sure the surface being measured is clean and smooth.

Some common problems in digital calipers are discussed below:

Permanent Digits: One of the common ones is of permanent digits which cause some numbers or symbols to appear permanently on the screen. This error can be taken care of by removing the batteries from the digital caliper and wait for thirty seconds before placing them back. This can be repeated a few times and hopefully the error will go away.

Blinking Digits: During extensive application of digital calipers, calipers can blink. Weak batteries result in a low voltage supply that produces blinking digits. The batteries should be removed as soon as possible to prevent damage to the display due to uneven voltages. A new battery should be installed to bring things back to normal. Sometimes the display fails to show a result or shows an incomplete screen which is also indicative of an insufficient voltage supply. To deal with it take out the batteries and install fresh ones. Also check the battery and the electrical connections for contamination or impurities such as rust etc.

Fluctuating Digits: This is the Error which occurs by displaying constantly fluctuating readings. It is caused by a damp shielding sticker. Removing the battery for a little while or installing new batteries may resolve this issue.

If these problems do not solve the issue, it is advised to get digital calipers repaired from professionals and not to do it in-house.
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